![Aps Electric Industrial 5ton Cast Iron Copper Aluminum Scrap Metal Brass Bronze Stainless Steel Smelting Induction Melting Furnace with Dust Collector](/uploads/s/131935472b6345ca8c76ca42185e102b.webp)
Aps Electric Industrial 5ton Cast Iron Copper Aluminum Scrap Metal Brass Bronze Stainless Steel Smelting Induction Melting Furnace with Dust Collector
Description
Basic Info.
Model NO. | GW6T |
Type | IF Furnace |
Usage | Steel Molding |
Fuel | Electric |
Warranty | 1 Year |
Tilting System | Hydraulic Tilting System |
Working Frequency | Medium Frequency |
Input Frequency | 50Hz-60Hz |
Magnetic Yloke | Waterless Yoke |
Dust Collector | Cyclone Fume Hood |
Induction Coil | Porcelain Insulated |
Cooling Way | Water Cooling System |
Melting Time | 40-50 Minutes |
Outlet Temperature | 1450-1550 Degrees (Cast Iron) |
Input Voltage | 380V-1000V |
Transformer Capacity | 3150-5000kVA |
Furnace Capacity | 5ton-6ton |
Design Power | 3000-4000kw |
Furnace Type | Steel Shell Furnace |
Transport Package | Internation Standard |
Specification | 40TQ |
Trademark | APS |
Origin | China |
HS Code | 8514200090 |
Production Capacity | 100 |
Packaging & Delivery
Package Size 380.00cm * 160.00cm * 190.00cm Package Gross Weight 3800.000kgProduct Description
APS STELL SHELL FURNACE
Induction Melting Furnace with Fume Hood
I. Technical specification:
Application | Meeting requirement for melting ferrous and non-ferrous metal |
Capacity range | 300kg to 25,000kg(related to cast iron) |
Standard features | column type |
Rodless coil | |
Wind cooling yoke | |
All-round protective cover | |
Lining-output system | |
Furnace-leakage alarm | |
Optional features | Fume hood |
Weighing system | |
Backward slag removal mechanism |
II. Details description:2-1.Fuenace designFurnace can be customized to be common column type design.What is column type design? It is a common practice in most electric furnace factories in China. It is a steel frame structure, and each yoke is supported by a steel shell column, which securely fixes the yoke around the induction coil.
Open steel shell furnace | Column type steel shell furnace |
Advanced rodless induction coil | common induction coil |
Specification | ||
Specification | Rodless induction coil | Common induction coil |
Copper material | TU1 copper | TU2 copper |
Refractory material | Of Allied | Of Allied |
Features | Rodless structureHorizontal windingPorcelain insulation treatmentFurnace-leakage monitoringHigh voltage ignition and overheating protection. | Rod structure Porcelain insulation treatmentFurnace-leakage monitoring |
2-3. Wind cooling yokeThe yoke is a unique design without water cooling and adopts wind cooling, so it can protect it from any hidden danger of water leakage.2-4. Upgrade all-round protective coverBesides anti-drop protection cover, there is a protective cover around the coil and the water-cooled cables, which can protect the coil from the damage caused by the falling or collision of metal debris, and also effectively protect the water-cooled cable from contact with metal debris and cause overheating problems. Moreover, the protective cover does not cause any trouble for maintenance, because it does not need to be dismantled during repair.
APS POWER SUPPLY SYSTEM
Advantages compared to common KGPS parallel power1. Very high power factorThe entire production process maintains a very high power factor (0.95-1), low reactive power loss, and more energy saving.2. Excellent harmonic performanceThe harmonic content is low, which meets the requirements of the power sector for harmonics, and users no longer need to purchase high-order harmonic treatment devices. I. Technical specification
Power Range | Up to 36000KW, 6, 12, 24 or 48 pulse line power rectifier system |
Standard features | PLC automatic melting management system |
Precise and sensitive digital optical fiber control system | |
Intelligent monitoring system (including ordinary version of leakage furnace alarm) | |
Fault self-diagnosis function | |
Remote diagnostic system | |
DSP intelligent power control processor | |
Core device "pre-installed backup" | |
Modular assembly mode | |
smart meter | |
Safety interlock switch | |
Factory Test | Key Components |
Optional Features | Multiple smelting furnaces melting at the same time |
Automatic production line | |
New leaking furnace alarm | |
Furnace weighing system | |
Melting shop control system | |
More | Contact us for customized solution |
2-1. Advanced optical fiber control systemFrequency conversion adaptive. It take less than 0.2 seconds from start-up to full power output, when the peers take longer time. Under the standard configuration, the melting time is about 40-50 minutes.
2-2. Emergency backup assembly conceptThe core components inside the electric cabinet, such as thyristor, capacitor, etc., are equipped with spare modules, and the backup modules can be quickly activated when a certain device is damaged and production is stopped. It can continue to produce without repair. As for the damaged spare parts, just need to disconnect the wire, or directly remove it for repair, which has no effect on the equipment.
2.3- Smart meter Smart meter can display and record monthly power consumption, daily power consumption and ton of power consumption in real time,which providing reliable and detailed smelting data for production enterprises to make production planning and cost accounting.2.4- Easy to operate
PLC smelting manager can display the real-time data and information of the entire system in real time. It can be used by operators to start, stop, and reset the power supply on the furnace table. It also has automatic heat preservation, automatic oven, cold furnace start, and fault display. and other functions.
Although there are many functions, the operation is very simple. All it takes is a "start", "stop" switch and a power adjustment knob to complete the operation.
2-5. Super practical modular assembly designThe power cabinet adopts a modular assembly design. If users want to increase production capacity in the future, they only need to add the relevant modules on the basis of the original power cabinet to realize the model upgrade. Instead of purchasing another electric cabinet, they can increase capacity at the lowest cost.
OUR SERVICE
Pre-sale service
We are committed to helping you more, not only in the melting and heating system, but in providing you with better solutions throughout a whole production line.
After-sale service
1. On-line commissioning, for the coreless induction melting system produced by our company, we provide on-line commissioning service without geographical restrictions, so that your system can be put into operation as soon as possible.2. Provide maintenance services for important components such as circuit boards, coils, and yokes. After repairing, they can meet the original technical indicators and factory standards.3. Original spare parts service is a hasty job. We have a complete spare parts warehouse to ensure that regular spare parts can be shipped within 24 hours. For circuit boards, yokes, reactors and other self-developed products, we can provide you with cost price, saving you the cost of purchasing accessories after sale;4. Provide overhaul service, we retrofit your system to the latest system, meet the latest electrical and control standards. This means greater reliability, efficiency and productivity without having to invest in new systems.5. For the coreless induction smelting system produced by our company, we provide capacity-upgrade services, and we can upgrade it on the basis of the original one to improve productivity without investing in a new system.6.Taining service. We also train your employees and instruct them in the operation of your system.
ABOUT US
APS Induction Furnace (Taizhou) Co., Ltd.APS Induction Technology (Taizhou) Co., Ltd. is a rare high-tech enterprise in China with international leading technology in induction melting and heating field. At present, the capacity of induction melting furnaces produced can up to 70 tons, and the power supply can reach to 50,000kw. The heating equipment can be used in carbon-based/ceramic-based composite materials, carbon fiber/silicon carbide fiber, high-performance ceramics, graphite, vacuum diffusion welding, vacuum hot pressing, vacuum melting, powder metallurgy, environmental protection and other industrial.In addition, we are also a professional manufacturer of power control boards, induction coils, water-cooled cables, yokes, and reactors. Compared with other manufacturers in China, we have outstanding advantages in product price, quality control, and delivery time.As an industrial equipment manufacturer with R & D capabilities, we keep seeking a balance between product economy and practicability in continuous innovation to ensure that we can provide the most valuable production solutions for each application, reduce costs for our users and help them improve production competitiveness.We hope to establish a more efficient, clean, low-carbon and circular green casting system by supplying stable, high-efficiency, energy-saving, safe and relatively cheap induction melting and heating equipment, and contribute to global energy conservation and emission reduction.
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